• AURV328366A - Repair chassis/frame and associated components

Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

AURV328366A Mapping and Delivery Guide
Repair chassis/frame and associated components

Version 1.0
Issue Date: May 2024


Qualification -
Unit of Competency AURV328366A - Repair chassis/frame and associated components
Description This unit covers the competence required to inspect/replace, repair and align chassis/frame and/or components applicable to vehicles with separate frame construction.
Employability Skills This unit contains employability skills.
Learning Outcomes and Application The unit includes identification and confirmation of work requirement, preparation for work, the inspection, repair, replacement and alignment of chassis/frame and completion of work finalisation processes, including clean-up and documentation.Work requires individuals to demonstrate judgement and problem-solving skills in managing own work activities and contributing to a productive team environment.Work is carried out in accordance with award provisions.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Competency Field
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities
Slides
PPT
Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Prepare for work
  • Work instructions are used to determine the job requirements, including method, materials and equipment.
  • Job specifications are read and interpreted.
  • OH&S requirements, including dust and fume collection, breathing apparatus, eye and ear personal protection needs are observed throughout the work.
  • Material for repair is selected.
  • Equipment and tooling are identified and checked for safe and effective operation.
  • Procedures are determined to minimise waste material.
  • Procedures are identified for maximising energy efficiency while completing the job.
       
Element: Inspect to determine repairs
  • Information is accessed and interpreted from manufacturer/ component supplier specifications.
  • Written inspection report is prepared during inspection.
  • Inspection is completed without causing damage to any component or system.
  • Inspection activities are carried out according to industry regulations/guidelines, OH&S legislation, and enterprise procedures/policies.
  • Results of inspection are documented/processed in accordance with enterprise requirements.
       
Element: Replace or repair chassis/frame and associated components
  • Information is accessed and interpreted from manufacturer/ component supplier specifications.
  • Repair and replacement of chassis/frame and associated components are carried out in accordance with vehicle manufacturer/component supplier specifications and tolerances relative to the vehicle.
  • Replacement and repairs to components are achieved without causing damage to any component or system.
  • Workplace documentation is completed and dealt with relevant to replacement or repair outcomes.
  • All repair activities are carried out according to industry regulations/guidelines, OH&S legislation, and enterprise procedures/policies.
       
Element: Align chassis/frame components
  • Information is accessed and interpreted from manufacturer/ component supplier specifications.
  • Alignment of chassis/frame and associated components is carried out in accordance with vehicle manufacturer/ component supplier specifications and tolerances relative to the vehicle.
  • Alignment is achieved without causing damage to any component or system.
  • Workplace documentation is completed and dealt with relevant to chassis alignment outcomes.
  • All repair activities are carried out according to industry regulations/guidelines, OH&S legislation, and enterprise procedures/policies.
       
Element: Clear up work area and maintain equipment
  • Material that can be reused is collected and stored.
  • Waste and scrap is removed following workplace and environmental procedure.
  • Equipment and work area are cleaned and inspected for serviceable condition in accordance with workplace procedures.
  • Unserviceable equipment is tagged and faults identified in accordance with workplace requirements.
  • Operator maintenance is completed in accordance with manufacturer/component supplier specifications and worksite procedures.
  • Tooling is maintained in accordance with workplace procedures.
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

It is essential that competence is fully observed and there is ability to transfer competence to changing circumstances and to respond to unusual situations in the critical aspects of:

observing safety procedures and requirements

communicating effectively with others involved in or affected by the work

selecting methods and techniques appropriate to the circumstances

completing preparatory activity in a systematic manner

inspecting, replacing/repairing and aligning of a range of chassis/frame components to workplace and manufacturer/component supplier requirements

completing workplace/equipment documentation.

Context of, and specific resources for assessment

Application of competence is to be assessed in the workplace or simulated worksite.

Assessment is to occur using standard and authorised work practices, safety requirements and environmental constraints.

Assessment is to comply with regulatory requirements, including Australian Standards.

The following resources should be made available:

workplace location or simulated workplace

materials relevant to repair of chassis/frame and associated components

equipment, hand and power tooling appropriate to repair of chassis/frame and associated components

activities covering mandatory task requirements

specifications and work instructions.

Method of assessment

Assessment must satisfy the endorsed assessment guidelines of the automotive industry's RS&R Training Package.

Assessment methods must confirm consistency and accuracy of performance together with application of underpinning knowledge.

Assessment must be by direct observation of tasks, with questioning on underpinning knowledge and it must also reinforce the integration of key competencies.

Assessment may be applied under project related conditions and require evidence of process.

Assessment must confirm a reasonable inference that competence is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances.

It is preferable that assessment reflects a process rather than an event and occurs over a period of time to cover varying quality circumstances. Evidence of performance may be provided by customers, team leaders/members or other persons subject to agreed authentication arrangements.

Competence in this unit may be assessed in conjunction with other functional units which together form part of the holistic work role.

Guidance information for assessment


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Required skills

collect, organise and understand information related to work orders, plans and safety procedures for repair of chassis/frame and associated components

communicate ideas and information to enable confirmation of work requirements and specifications, coordination of work with worksite supervisor, other workers and customers, and the reporting of work outcomes and problems

plan and organise activities, including preparation and layout of worksite and obtaining of equipment and materials to avoid backtracking, workflow interruptions or wastage

work with others and in a team by recognising dependencies and using cooperative approaches to optimise workflow and productivity

establish safe and effective work processes which anticipate and/or resolve problems and downtime, to systematically develop solutions to avoid or minimise reworking and avoid wastage

use mathematical ideas and techniques to calculate time, assess tolerances, apply accurate measurements, calculate material requirements and establish quality checks

use workplace technology related to repair of chassis/frame and associated components, including the use of specialist tooling and equipment, measuring equipment, computerised technology and communication devices and the reporting/recording of results

Required knowledge

A working knowledge of:

OH&S regulations/requirements, equipment, material and personal safety requirements

manufacturer/component supplier/company policies

technical information

inspection and measuring procedures

repair/replacement procedures

alignment procedures

welding techniques

manual handling techniques

work organisation and planning processes

enterprise quality processes

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Chassis/frame and associated components

Chassis/frame and associated components include chassis, body, wheels, body panels, accessories and body frames.

Repair methods

Repair methods are to include:

visual, aural and functional assessments (including damage, wear and breakage)

application of the principles, angles and geometry of vehicle wheel and chassis alignment

measuring

welding and framing.

OH&S

OH&S requirements are to be in accordance with legislation/regulations/codes of practice and enterprise safety policies and procedures. This may include protective clothing and equipment, use of tooling and equipment, workplace environment and safety, handling of materials, use of fire fighting equipment, enterprise first aid, hazard control and hazardous materials and substances.

Personal protective equipment

Personal protective equipment is to include that prescribed under legislation/regulation/codes of practice and workplace policies and practices.

Safe operating procedures

Safe operating procedures are to include, but are not limited to operational risk assessment and treatments associated with vehicular movement, toxic substances, electrical safety, machinery movement and operation, manual and mechanical lifting and shifting, working in proximity to others and worksite visitors.

Emergency procedures

Emergency procedures related to this unit are to include, but are not limited to emergency shutdown and stopping of equipment, extinguishing fires, enterprise first aid requirements and worksite evacuation.

Environmental requirements

Environmental requirements are to include but are not limited to waste management, noise, dust and clean-up management.

Quality requirements

Quality requirements are to include, but are not limited to regulations, including Australian Standards, internal company quality policy and standards and enterprise operations and procedures.

Statutory/regulatory authorities

Statutory/regulatory authorities may include Federal, State/Territory and local authorities administering acts, regulations and codes of practice.

Tooling and equipment

Tooling and equipment may include hand tooling, power tooling, measuring equipment, pressing equipment, heating equipment, welding equipment which may include arc, oxy acetylene, MIG, TIG, chassis aligning equipment, specialist tooling for removal/alignment, lifting equipment and wheel alignment equipment.

Materials

Materials may include welding consumables, spare parts and cleaning materials.

Communications

Communications are to include, but are not limited to verbal and visual instructions and fault reporting and may include worksite specific instructions, written instructions, plans or instructions related to job/task, telephones and pagers.

Information/documents

Sources of information/documents may include:

verbal or written and graphical instructions, signage, work schedules/plans/specifications, work bulletins, memos, material safety data sheets, diagrams or sketches

safe work procedures related to repair of chassis/frame and associated components

regulatory/legislative requirements pertaining to automotive industry, including Australian Design Rules

engineer's design specifications and instructions

organisation work specifications and requirements

instructions issued by authorised enterprise or external persons

Australian Standards.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Work instructions are used to determine the job requirements, including method, materials and equipment. 
Job specifications are read and interpreted. 
OH&S requirements, including dust and fume collection, breathing apparatus, eye and ear personal protection needs are observed throughout the work. 
Material for repair is selected. 
Equipment and tooling are identified and checked for safe and effective operation. 
Procedures are determined to minimise waste material. 
Procedures are identified for maximising energy efficiency while completing the job. 
Information is accessed and interpreted from manufacturer/ component supplier specifications. 
Written inspection report is prepared during inspection. 
Inspection is completed without causing damage to any component or system. 
Inspection activities are carried out according to industry regulations/guidelines, OH&S legislation, and enterprise procedures/policies. 
Results of inspection are documented/processed in accordance with enterprise requirements. 
Information is accessed and interpreted from manufacturer/ component supplier specifications. 
Repair and replacement of chassis/frame and associated components are carried out in accordance with vehicle manufacturer/component supplier specifications and tolerances relative to the vehicle. 
Replacement and repairs to components are achieved without causing damage to any component or system. 
Workplace documentation is completed and dealt with relevant to replacement or repair outcomes. 
All repair activities are carried out according to industry regulations/guidelines, OH&S legislation, and enterprise procedures/policies. 
Information is accessed and interpreted from manufacturer/ component supplier specifications. 
Alignment of chassis/frame and associated components is carried out in accordance with vehicle manufacturer/ component supplier specifications and tolerances relative to the vehicle. 
Alignment is achieved without causing damage to any component or system. 
Workplace documentation is completed and dealt with relevant to chassis alignment outcomes. 
All repair activities are carried out according to industry regulations/guidelines, OH&S legislation, and enterprise procedures/policies. 
Material that can be reused is collected and stored. 
Waste and scrap is removed following workplace and environmental procedure. 
Equipment and work area are cleaned and inspected for serviceable condition in accordance with workplace procedures. 
Unserviceable equipment is tagged and faults identified in accordance with workplace requirements. 
Operator maintenance is completed in accordance with manufacturer/component supplier specifications and worksite procedures. 
Tooling is maintained in accordance with workplace procedures. 

Forms

Assessment Cover Sheet

AURV328366A - Repair chassis/frame and associated components
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

AURV328366A - Repair chassis/frame and associated components

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: